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Ensuring the Quality of Customized Metal Products

The process of customizing metal products through metal fabrication process is different from the assembly line process of big factories. The fabrication of customized metal components or structures are done in small metal shops. Highly skilled labor is needed when it comes to customized metal fabrication, making it labor -intensive. Skills might be primarily important but power tools and machineries are also necessary in customized metal fabrication. Despite of the fact that machineries and power tools are used, the process is still labor-intensive because of the meticulous attention to details and the refined finishing touches that are necessary. The customized nature of the job means that no general or standard manufacturing process can be designed for all the projects. Nonetheless, the standard tools and shop machineries usually suffice in most cases. This might be the case but this does not necessarily mean that quality control is not possible in customized metal fabrication process.

Statistical sampling on per batch basis is the typical standard quality control process applied to mass-produced products. The enormous volume of products being manufactured makes it very impractical to test every item. The sampling method on per batch basis is accurate enough to detect serious factory defects. An entire batch will be recalled either for repair or total replacement. The checking for quality is different when it comes to small-scale productions such as in the case of metal fabrication. When it comes to customized fabricated metal products, quality control can be done on per piece basis. It is also possible to do it while the product is in the process of being assembled.

Unlike mass-produced metal products, customized fabricated metals are always based on the specifications of the clients. Sometimes there are components that cannot easily be constructed from scratch and improvisation may be necessary. However, the assembly and construction of the products must adhere very closely to the specifications or blueprints. Metal fabricators also need to regularly consult their clients if there are major or minor changes in the products being assembled. Proper consultation with clients is crucial to prevent the final product from deviating too much from the specifications. This is especially correct if the fabricated metals need to be integrated with or assembled into larger structures. Precision is crucial when it comes to projects that involve assembling or integrating specific components such as in the case of car restoration.

Quality control is crucial in ensuring the aesthetic, structural, and functional aspects of a metal fabrication project. Faithfully adhering to the specifications of the client is of course crucial for customer satisfaction. However, there are instances that some minor or major changes should be made that will not conform to the specifications. The client must concede and proper explanations for the needed changes must be thoroughly explained. More efficient, functional and structurally sound configurations may need to be suggested by the metal fabricator. It is an integral component of ensuring quality control of the fabricated products. From simple structural support to complex mechanical components, quality control in metal fabrication is largely dependent on the skills and expertise of the fabricators.

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Article Added on Monday, May 5, 2014
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