Aluminum Foundry Information And Info On How To Aluminum Cast
Aluminum is the most common alloy used in metal casting. There are several reasons for this, but the main one seems to be availability and quality. Many metal casters have access to a large amount of aluminum with soda and beer cans that they crush and melt down. Aluminum has several desirable properties for the metal caster no matter if they are a hobbyist, artist, or are casting needed parts for home repairs. Many who cast aluminum also love the alloy since it can be used in all of the...
Aluminum Information And The Process Of Aluminum Casting
Aluminum is amongst those metals which can be cast by every process used in metal casting. These processes, in descending order of quantity of aluminum casting are: die casting, permanent mold casting, sand casting, plaster casting, investment casting, and continuous casting. The casting process is selected on the basis of factors such as cost, feasibility, quality, etc.
Feasibility is not a problem, as all the above methods are quite practicable. However, the most suitable casting method...
American Foundry Association and American Casting Association Information
Metal casting has endured through the ages since the time of Ancient Egypt, possibly longer. Since then small foundries have developed to meet the needs of the individual caster. There are several reasons that people choose to create their own home grown foundries. A top reason is the need to create parts and pieces that are no longer available on the market or that are just too expensive to purchase. Those who get into metal casting for this reason are usually interested in restoration...
Art Casting Information and the Truth Behind Artistic Casting
Art casting is an ancient method of creating statues and sculptures that has been in practice in Meso-America, China, and Ancient Egypt since 2000 BC. The Greeks practiced it, so did the Romans, and pretty much any civilization with a strong interest in art.
Bronze is an alloy of tin and copper that has been used to make weapons and sculptures since its discovery by man. Bronze is able to fill in the fine detail of molds making it very desirable to artists. When art casting, bronze is the...
Brass Casting Information And The Process Of Brass Casting
Brass casting, as the name suggests, involves the use of brass as the molten metal. Brass casting can be carried out by the way of sand casting only. Sand casting can be defined as a cast part produced by formation of a mold from a mixture of sand and pouring the casting liquid (mostly molten metal) into mold. Then the air-cooling of the mold takes place. After the solidification of metal, the removal of mold takes place. The metal used here is brass. It is a known fact that brass is an alloy...
Brass Foundry Tips and All About Brass Casting
Brass is a great metal to cast with as it can provide some really great looking results. Many believe that brass, an alloy of zinc and copper, has been around since our prehistoric ancestors. Today brass is used for a multitude of products from coins to trumpets not to mention a whole bunch of other musical instruments.
The low melting point makes brass a really great material for metal casting since even the smaller home grown furnaces can be used. By adding and subtracting alloys from bronze...
Bronze Casting Information and Bronze Metal History
Bronze Casting has been practiced for centuries. Many civilizations have used this alloy for weapons, sculptures, and general pieces of hardware. The popular way to cast bronze is the Lost Wax Casting process which was first used sometime in the 3000 BC near ancient Sumeria. The Lost Wax process is still used to this day and its modern equivalent Investment Casting is very popular with jewelry makers.
Bronze is the preferred alloy for metal working artists as it's relatively easy to work with...
Bronze Casting Information And The Process Of Bronze Casting
Bronze has been the most sought-after metal for cast metal sculptures in the bygone years. Bronze alloys have a desirable and unusual property to expand slightly prior to their setting. This helps a great deal in filling every corner of the mold. Their ductility and strength causes them to be molded into any form. However, bronze has a basic disadvantage of not being durable. Hence, there are hardly any traces of ancient bronze statues found. Bronze casting generally takes place by a process...
Casting Information, Metal Casting Information, What is Casting
Metal casting is an ancient technique that has a variety of applications and purposes. Civilizations from the dawn of time to present day have used metal working as a way of creating artistic, religious, and practical items. The process of metal casting involves melting metals at high temperatures and using molds to then shape the metal into new items. The furnaces used in metal casting helped pave the way for the Industrial Revolution, without which the course of history would be dramatically...
Casting Iron, Iron Melting, And Iron Casting Basics
Many believe that iron casting is just simply out of reach for small furnaces but this is not the case. While alloys like aluminum are more prevalent in home foundries. Artists and hobbyists have also used brass, bronze, and even iron to fulfill their casting needs.
Industrial foundries commonly use iron for a variety of items like cookware, like cast iron pans, and even bridges. Casting iron provides an easy and effective method of making such large structural pieces and even smaller pieces...
Casting Metal Hobbies, Home Metal Casting, Home Foundry Information
The Do It Yourself movement is certainly not a new one. The term, DIY was popularized in the 1950s but the concept has been around for ages. The concept behind DIY is undertaking a variety of projects either home improvement, restoration, or arts and craft without the help of paid professionals.
Recently the DIY movement has received a boost of popularity with the aid of the internet. Many are finding that DIY projects are easier to undertake with the help of instructional websites which...
Casting Patterns and Metal Casting Information
Metal casting is a useful skill that has its roots in antiquity. Weapons and sculptures were traditionally created using this method but as the DIY movement gained momentum many modern day casters have found a use for metal casting to make plumbing fixtures, door knobs, and many other items. Today, small foundries can be found in many backyards, garages, and workshops.
In order to make a casting of metal, you will need a furnace capable of melting metal alloys at high temperatures. Usually,...
Casting Resin, Resin Casting, Metal Casting
Metal casting is known and loved for the high temperatures, glowing molten metal, and the possibility to make nearly anything. Metal and their alloys are not the only things that can be used in casting. Casting in plastic, most notably resin casting, is becoming popular with artists and jewelers looking for something odd and unique.
Resin casting does not involve the use of furnaces, crucibles, or casting sand. In fact all one really needs for resin casting is a mold, some resin (of course),...
Casting Supplies Information And What Casting Supplies Will You Need
Some of the casting supplies are described below.
Cast cutters and blades: There are two varieties of cast cutter blade for plaster casts 2 inches and 2.5 inches. This comprises of one blade and in most of the cutters, stainless steel blades fit in. This has a maintenance free operation and is comfortable to use. There is a high torque motor and an ON / OFF switch. The Cast cutter blade for synthetic casts is also available in two sizes 2 inches and 2.5 inches. This has the same features...
Crucible Tongs Info and Crucible and Crucible Steele Information
From the earliest attempts to make lead into gold and to the more modern use of making those empty soda cans into a replacement part for that model plane, crucibles have been an absolute necessity in metal casting.
Crucibles are placed inside of the furnace where the metal is placed and then melted. The crucible then collects the melted alloy which will then be poured into the model. Since the crucible will be holding metals melted at extremely high temperatures the crucible will need to be...
Die Casting Information, Die Casting Defined, And Types Of Die Casting
Die casting is the method used for forcing molten metal into mold cavities under high pressure. Die casting is very versatile and hence, is the widest used method for casting a metal. Die casting is same as permanent mold casting the only difference is that the metal is injected into the mold at very high pressure of 10-210 Mpa. This results in a more uniform part, usually good dimensional accuracy and also good surface finish.
The different metals and alloys that can be used in die casting...
DIY Bronze Furnace, Diy Casting Furnaces, And Other Metal Casting Furnaces
DIY casting furnaces are nothing but Do It Yourself casting furnaces. One can make variety of furnaces. The procedure of some of them can be described as follows:
DIY Induction Furnace: Theoretically, only three things are required for implementing induction heating: High frequency Electrical Power Source, work coil for generating an alternating magnetic field, and a workpiece-electrically conducive. However, the practical approach is very complicated. For instance, the work coil and High...
Foredom Tool Info, Silversmithing Tool Info, And Casting Tool Info
Metal casting takes a certain amount of skill and knowledge not to mention the appropriate tools of the trade. Luckily, anyone can learn metal casting and the tools are widely available and some can even be crafted right at the home workshop.
Most of the metal casting tools are pretty standard and can be used for the different casting processes. If you already familiar with metal work then the chances are pretty good that you already have some of the tools in your garage or workshop. In fact,...
Foundry Supply Hobby Info, Foundry Supplies, And Casting Supply Info
Metal casting supplies can run the gamut of cheap to expensive. Home foundries tend to use supplies that are not too costly or that can be found close at hand. After all, home metal casting is usually a hobby and many get into this hobby since they need a cheaper source of parts and pieces that are either far too expensive or just impossible to find. This reason is actually what draws many people to metal casting in the first place. Given this, metal casting supplies used in smaller backyard...
Gravity Casting Information, Gravity Die Casting, And Gravity Casting Information
Metal Casting is more than just an excuse to play with molten metal it is actually a great way to create art and complicated pieces of machinery or other items that would otherwise be nearly impossible to make. Metal Casting is really a great way to save money...while playing with molten metal.
The reason that Metal Casting has survived the test of time is a matter or efficiency. Some of the earliest casting examples have been found in China dating back thousands and thousands of years. In...
Green Sand, Green Sand Filter, And Green Sand Molding Information
Sand casting is the most ancient form of metal casting and has been around since at least Ancient Egypt. Many metal casters prefer using sand casting over many of the other forms of processes because its cheap and the sand used is readily available.
Many experienced metal casters will continue to use sand casting even though their abilities and resources allow them to use the other metal casting methods like Lost Wax Casting or Investment Casting. Sand casting involves less material and less...
Home Metal Casting, Home Foundry, And Backyard Foundry
The most noticeable item in any backyard foundry is the furnace. This is no surprise really, because without the furnace the entire metal casting operation would be nonexistent. The furnace can take really any size and form depending upon the need and budget of the metal caster. What really makes home metal casting furnaces really unique is how many of them come into creation.
Sure there are plenty of companies that will gladly sell furnaces for the hobby metal caster and while this can be a...
How To Cast Jewelry, Casting Jewelry, And Cast Jewelry Information Described
Casting is a process in which liquid material made from heating metals, is poured in a module, to give the liquid a desired shape. Then the liquid is cooled and a solid object in the desired shape and size is obtained. Casting Jewelry is the latest in-thing in the fashion markets. This jewelry is made from different materials like silver, aluminum, gold, bronze, alloy metals and even plated casting jewelry is available.
Casting Jewelry is very attractive and delicate. They are made using...
Information On Art Casting And Types Of Art Casting
Art casting is one form of excellence, put with diverse craft skills. It should be perfect and graceful at the same time. One should have unique craft skills which can produce a perfect art casting. There are several websites which can provide a person with information on art casting technique, their sculptors and the craft skills which are required to be a sculptor.
The websites that showcases the Art founders combines to provide advanced foundry techniques and similar superb craft skills....
Information On Casting Associations And Metal Casting Groups
Metal Casting is one of the most widely used processes that is used in the production and process industry. In the metal industry the process of Casting is the basic and he most essential step in the process of production. At the dawn of the industrial revolution, casting was a very crude process that had not undergone development.
Need for associations and institutes: Though the process of casting is an important step in production, it remained underdeveloped for a very long period of time....
Information On Casting Molds And Types Of Casting Molds
Casting is basically the manufacturing process through which a liquid material is emptied into a mold that includes a hollow opening of the desired art or shape and is then allowed to harden. This hardened casting is then removed and broken out in order to complete the process. Apart from using sand as the main mold material there is a metal that is used as the mold. Normally, a cast meehanite or an iron is used as the material for mold and the objects are made from the sand or metal. The...
Information On Casting Patterns And The Creation Of Metal Casting Patterns
A casting pattern is basically a shaped form of either metal or wood where sand is packed around it in the mold. When this pattern is removed, the resulting cavity would be exactly the shape of the pattern object that was to be cast. The casting pattern should however be designed in order to be easily removed without any damage done to the mold. The pattern should be also be perfectly dimensioned and should be very durable for the intended use. The patterns that are used in sand casting can be...
Information On Casting Sand And Green Sand Or Foundry Sand
Green Sand: Green sand is also called as foundry sand or molding sand. This is utilized for sand casting. When this sand is oiled or moistened, it has a tendency to pack well and retain the shape. Green sand is a mix of pulverized coal, water, bentonite clay and sand. Out of these four components, the biggest part is that of the sand. There are several proportions of these four components. The different ratios are used to adjust the surface finish, moldability and capacity of the hot molten...
Information On Cupola Casting And The Process Of Cupola Casting
A Cupola is a type of furnace that is very much alike to blast furnace. The Cupola furnace is refractory lined, stack of steel that is around 20 to 35 feet high. It rests on a base plate that is made of cast iron and has four legs. The casting that is obtained from the cupola furnace is known as a cupola casting.
Cupola Furnace: The Cupola furnace is one of the oldest forms of furnace that have been used by the iron and metal foundries. The Cupola furnace is the crudest and the simplest...
Information On DIY Metal Casting And The DIY Casting Movement
People who like to make their own artifacts and are enchanted with the idea of building new and useful things from scratch are sure to enjoy do it yourself casting that can be done at home using simple methods and techniques. Many amazing things can be produced and created using you home made metal foundry. A good understanding of some basic foundry knowledge and few simple tools can help you make metal casting at home possible. Many people find it difficult to get special parts for their...
Information On Metal Casting Crucibles
A pot in which metal is held, while melting in a furnace is called as a Crucible. It is made of silicon carbide and clay graphite.
Shapes of crucibles: A bilge shaped crucible has the shape of a barrel. The part of the crucible in the middle region is called as a bilge. This is the widest part of the crucible and has the maximum diameter. The top of the crucible has lesser diameter than the bilge. The base of the crucible has lesser diameter than the top. As per a thumb rule, the # of a...
Information On Resin Casting And The Process Of Resin Casting
Resin Casting is a system of technical installation that is used in the process of casting resin. The process of Resin Casting is a complex process that is used in a variety of fields. The resin casting giver a high quality and precision to the product that is casted.
Need for Resin Casting: Resin casting is used to obtain a high level of quality and also precision in the dimensions of the product. Resin casting is basically used in the process of miniaturization i.e. the process of making...
Injector Torch, Cutting Torch, And Other Metal Casting Torches Described
Oxy-fuel cutting and oxy-fuel welding can be described as the processes of using oxygen and fuel gases to either cut or weld metals. There are some striking differences between these two processes. In the first process, a cutting torch is made use of for heating ferrous metal to a temperature of around 980 degree Celsius. An oxygen stream is being trained on a hot metal that combines with iron chemically which later flows from the kerfs, or cut in the form of slag of iron oxide. In the second...
Iron Casting Information And The Process Of Iron Casting
Iron castings can be referred to as products made out of melted iron molecules. These molecules are, first, poured into mold and allowed to cool. They are then extracted. The casting properties depend a great deal on the foundry practice. They also depend on the cooling rate. Iron contains huge carbon concentrations. This content facilitates melting, simplicity of casting, and machining. Iron casting designs have a great variation owing to the property of iron to resist shrinkage during the...
Iron Furnace, Foundry Furnace and Induction Furnace Information
In Metal Casting, the type of furnace you have at your foundry, or workshop determines a lot of the work you can or can not do. Many metal casters enjoy making their own furnaces and have done so quite successfully. The plans for home made furnaces are eagerly shared among the enthusiasts so finding blueprints and instructions should not be difficult. But before you rush off to find the blueprints you may want to take time to learn about the types of casting furnaces available to help determine...
Jewelry Tools and Jewelry Supply For Jewelry Casting
Casting Jewelry is an ancient skill that has been around for as long as there has been jewelry in the world. The Ancient Egyptians are usually credited with perfecting the process but casting jewelry was also practiced by meso American societies and cultures located in Asia and the Middle East. The casting process is called Lost-wax and is still very popular with craftsmen who enjoy making hand made jewelry.
By the name of the process, one can guess that wax is involved of which will be lost....
Learn About Cupola Furnaces, Cupola, And Cupola Foundry Information
Cupola furnaces are the easiest and most economical furnace to work with for the small foundry owner. Hobby metal casters are always on a look out for a cheaper alternative which will provide safety and yield quality results and the cupola furnace delivers all this.
The common appearance of a cupola furnace is that of a smokestack. The furnace can be of nearly any size which is perfect for backyard metal casters. Commonly, the cupola furnace is supported on four legs with a drop bottom to...
Learn About Die Casting, Diecasting Machines, And Low Pressure Die Casting
Metal Casters have the luxury of choosing between several casting methods to accomplish their goals. Often times the metal caster chooses one method and sticks with it for several years until need directs him to another. Of course, there are those adventurous few who like to sample each casting method to find the best fit. Sure, sand casting might be the most popular but what about Lost Foam or Investment?
What about Die casting?
Die casting is used by industrial foundries and manufacturers...
Learn About Furnace Torches, Gas Torches, And Soldering Torches
Metal Casting provides the hobbyist with a great way to create personalized parts and pieces that may otherwise be unattainable or far too expensive. Casting is an ancient art that is still is use to this day by major industries to artists to those with backyard foundries. This skill is a valuable one that promises to provide the hobbyist with a rewarding past time. Most hobbyists begin their casting careers with a modest sized furnace to fit their most basic needs. Within a few months, the...
Lost Foam Casting Information And The Process Of Lost Foam Casting
Lost Foam Costing is a sub type of Investment Casting. This type of casting method uses foam pattern as the investment. This method benefits from the advantages of the foam properties helpful to make simple and cheap castings. These types of simple castings are impossible using the regular cope and drag method.
Casting process:
Foam Shaping: The original foam pattern of the Polystyrene is generally molded or carved.
Carving Polystyrene: The formed foam or polystyrene is then carved using...
Lost Foam Metal Casting, Casting, And Metal Casting Information
Lost Foam Casting is a relatively new casting process compared to other metal casting procedures that date far back into antiquity. The first patent for Lost Foam Casting was made in 1958 but it was not until 1964 that what we know commonly as Lost Foam Casting was introduced.
Lost Foam Casting is a form of Investment Casting much like Lost Wax Casting. The key material of Lost Foam Casting is of course foam which is not used in other metal casting methods. The use of foam has many benefits to...
Lost Wax Casting Process
Lost Wax Casting is known as Cire Perdue in French. It is a process in which an artists sculpture is used to cast bronze. The Lost Wax Casting method is also known as Investment Casting in the modern industrial world. This is a very ancient method used for casting small bronze sculptures, but today it is used to make many different artifacts and the process varies from foundry to foundry. Today this developed method of Lost Wax Casting is used to make articles like fine jewelery, show pieces,...
Lost Wax Casting, Casting Wax, Lost Wax Casting
Lost Wax Casting is an ancient technique that has been used to create very complicated metal castings and involved pieces that would other wise be impossible either because of economic reasons or manufacturing reasons. Everyone from small jewelers to large industrial foundries can use Lost Wax Casting. This process is also called Investment Casting when it is used in commercial industries. While jewelry makers are the primary ones to use the Lost Wax Casting, many others use it to achieve a...
Metal Casting Furnaces And Metal Casting Furnace Types Described
There are several types of casting furnaces which include Electric Arc furnaces, Blast furnaces, Cornwall Iron Furnace, etc. Heres a quick review of some of them.
Electric Arc Furnace: This furnace can be described as a furnace heating charged materials by the way of an electric arc. These furnaces exist in all the sizes-right, from the smallest one having a capacity of around 1 ton to the largest one having a capacity of 400 tons. The former one is used in foundries to produce cast iron...
Metal Casting Information And Basic Metal Casting Information
Casting can be defined as a process of manufacturing, which implies pouring of a liquid material into A Mold containing a desired shaped hollow cavity, and then made to solidify. The ejection or breaking out of the casting then takes place to get the process completed. The use of casting is forming hot liquid metals or numerous metals that are cooled after having the components like clay, plaster, concrete, and epoxies mixed. Complex shapes are normally made by casting, as other methods...
Metal Casting Molds, Ingot Mold, And Cold Mold Information
Casting molds are an essential part of the metal casting process as it will be used to shape the final result. Nearly all metal casting methods will use some type of mold. The standard mold will consist of a cope and drag that when together is called a flask. The mold itself can be constructed of several materials depending upon the casting method.
Most molds will be made from latex, fiberglass, sand, and even metal. Sand molds are the most popular since Sand Casting is commonly used in small...
Metal Casting Tools And Definitions Of Metal Casting Tools
There are various types of casting tools. Provided below are details of some of the casting tools.
Esmarch plaster scissors: These are German stainless steel cast scissors of high quality. The entire length is 20 centimeters or 8 inches. There is a 6 centimeters slanted blade for safety of the patient. The handle for leverage is of 15 centimeters. This is perfect to cut the inner layers of synthetic cast materials or plaster.
Lister bandage scissors: These are stainless steel bandage scissors...
Spin Casting, Sand Casting, And Other Metal Casting Processes
There are various casting processes being implemented now days. The oldest amongst them is sand casting. Spin casting is also widely used. They can be described as follows:
Sand Casting: Sand casting involves formation of mold from a mixture of sand and to pour a casting liquid, most probably, a molten metal into mold. The metal is then allowed to solidify and the removal of mold, takes place. Sand molding consists of two types: green sand method and air set method. The first one consists of...
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